Cold-start rattle coming from the back of the engine bay?

Audi S4 RS4 4.2 FSI Timing Chain Replacement
what it is, what it costs.

2005–2010 Audi 4.2 FSI V8 S4 (B7), RS4 (B6) 🔴 Shop job, needs a hoist, a press or a machine shop

Shops quote $8,000–$12,000 for this one, and the quote usually isn't the ripoff, the job really is that big. Here's what's actually failing, what the correct repair involves, and the honest part: this is not a job I do in a driveway.

Get a Second Opinion, $100–$250 flat The jobs I turn down

What's actually failing.

Audi mounted the 4.2 FSI's timing chains at the rear of the block, against the firewall, which means there is no in-car access. When the hydraulic tensioners lose their ability to hold pressure and the plastic guides go brittle and shatter, the only way in is pulling the engine, and on these cars that means the engine and subframe come out together. That's why dealer quotes on this job run into five figures.

The failure itself follows the classic chain-system arc: tensioners bleed down, the chains run slack on cold starts, and the guides, plastic that's spent fifteen-plus years heat-cycling, crack and shed fragments. You hear it as a cold rattle from the rear of the engine, and the ECU flags it with P0017 and P0341 as cam and crank timing drift apart.

What makes this one unforgiving is what happens if you keep driving: a shattered guide or skipped chain on this high-compression V8 is catastrophic, valves into pistons across two banks. At that point the car needs an engine, and good 4.2 FSIs aren't cheap or common. Caught at the rattle stage, it's a big but very doable job: chains, tensioners and guides all replaced while the engine is out, with everything torqued and timed to spec before it goes back in.

The symptoms.

If your Audi is doing any of these, this is the likely cause:

  • Cold-start rattle from the rear of the engine, fading as oil pressure builds
  • Check engine light with P0017 or P0341 stored
  • Rattle returning under load or on restart after short stops
  • Rough idle or hesitation as cam timing drifts
  • Noise progressively lasting longer on each cold start
  • Any sudden loud rattle while driving, stop the car immediately

Not certain that's what you're dealing with? Match the symptom in plain English first:

Or describe it to the AI mechanic, it'll tell you the likely cause for your exact Audi in seconds, free.

What this job typically costs.

$8,000–$12,000
what dealers typically quote for this repair
That number is usually honest, not a scam, this is a genuinely big repair. What's worth $100–$250 flat is confirming it's the right repair before you pay for it.

See how that range compares across Mississauga, Oakville, Milton, Brampton and Etobicoke in the GTA Repair Price Index, honest shop & dealer ranges for the jobs people actually get done.

The honest answer first

I won't pretend I do this one in a driveway.

Rear Timing Chain & Tensioner Replacement (Engine-Out) is on my published list of jobs I turn down. It needs a hoist, a press or a machine shop, and I work out of driveways with hand tools. That list is public on my trust page. I'd rather lose the job than learn it on your engine, and you should be suspicious of anyone who says yes to this over the phone.

So here's what I can genuinely do for you, holding a $8,000–$12,000 quote. Both are real, both are flat-priced, and both are worth more than a bad yes.

Option 1

Second opinion, at your car

$100–$250 flat at your location

Before you spend $8,000–$12,000, have someone independent confirm that's actually what's wrong. This is a diagnosis, not the repair, no hoist, no lift, nothing comes apart. I scan it, test it, look at it with you, and tell you straight whether their diagnosis holds up. If it does, I say so and you go pay them with confidence.

Book the second opinion →
Option 2

Buying something else instead?

$149–$399 flat pre-purchase inspection

At $8,000–$12,000 on a car that might be worth not much more, plenty of people replace instead of repair, that's a completely reasonable call. If that's where you're heading, get the next car measured before you hand over money: 150 published points, at the seller's location, written report the same day.

Book a pre-purchase inspection →

Book the second opinion

Tell me what you've been quoted and what the car is doing. $100–$250 flat, at your location, and you get a straight answer either way.

A straight answer, not a sales call, including "their quote is fair, go pay it". Or call/text 647-450-0406.

Rather just have the quote read? The free quote check tells you whether the number is in line, no visit needed.

Jobs on this car that ARE mine:

What the correct repair involves.

Not so you can do it yourself, so you can tell whether the shop quoting you understands the job:

  • Complete timing chain set, chains, tensioners and all guides
  • Engine and subframe removal and reinstallation
  • All seals and gaskets disturbed during removal
  • Fresh oil, filter and coolant on reassembly
  • While-out inspection of items only reachable with the engine removed
  • Full timing verification and road test before handover

That's the job. It's why this one belongs on a hoist instead of in a driveway, and it's why $8,000–$12,000 usually isn't a ripoff, it's a big repair honestly priced. What's worth checking is whether that's really what your car needs.

Get the diagnosis confirmed first

What it takes to do this one properly.

Plain version: Rear Timing Chain & Tensioner Replacement (Engine-Out) needs equipment a driveway doesn't have, a hoist to get under it properly, a press or a machine shop for the parts that come out, and a controlled space for an engine or gearbox that's in pieces for days. I work out of driveways with hand tools. That's not false modesty, it's the published limit of what I take on, and it's listed on my trust page alongside the warranty.

What that means for you: this page is here to tell you what's failing and what it should cost, so you walk into a shop knowing the job instead of nodding at a number. And if you want that number checked before you pay it, that part I can do, $100–$250 flat, at your location.

Why not to wait.

This is the one chain job where waiting can total the car. The guides don't wear gracefully, they shatter, and when a fragment jams or the chain skips, the 4.2's pistons meet its valves across both banks. Replacement engines for these cars are scarce and expensive, and a B7 S4 or RS4 with a dead engine is worth a fraction of a healthy one. If yours is rattling cold, park it until the chains are done.

Frequently asked questions.

Is it worth doing on a car this age?

If the rest of the car is healthy, usually yes. The B7 S4 and RS4 are appreciating enthusiast cars, and a documented engine-out chain service is a selling point, not a liability. A healthy 4.2 with fresh chains has a lot of life left; a rattling one has a countdown.

What else should be done while the engine is out?

Anything that's expensive to reach later, rear main seal, the items buried against the firewall, aged hoses and mounts. We inspect everything that's only accessible with the engine out and quote any add-ons before doing them, so you never pay engine-removal labour twice.

Will you do this job at my house?

No. Rear Timing Chain & Tensioner Replacement (Engine-Out) is on my published list of jobs I turn down, it needs a hoist, a press or a machine shop, and I work out of driveways with hand tools. I'd rather lose the job than learn it on your engine.

So what can you actually do for me?

Two things, and both are real. A second-opinion diagnostic at your car, $100–$250 flat, at your location, so somebody independent confirms that's actually what's wrong before you commit to a $8,000–$12,000 repair. And if you're weighing replacing the car instead of fixing it, a pre-purchase inspection on the replacement, $149–$399 flat, at the seller's location.

Why publish a page about a repair you don't do?

Because the useful part isn't the wrench. It's knowing what's actually failing, what the correct repair involves, and that shops quote $8,000–$12,000 for it, so you walk in knowing the job instead of nodding at a number. If you want that number checked before you pay it, that part I can do.

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Already holding a dealer or shop quote for this?

Send it over for a free second opinion. I'll tell you straight what the job actually involves, and if their quote is fair, I'll tell you that too.

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Holding a big quote for this right now?

I'm not the guy who does this repair. I'm the guy who tells you whether you actually need it, before you spend $8,000–$12,000. Second opinion at your car, $100–$250 flat, in Mississauga, Oakville, Milton, Brampton and Etobicoke.

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